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Thread: PROJECT TURBO BUSA IS NOW A GO

  1. #121
    Weekend Warrior
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  2. #122
    Weekend Warrior
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    Hi all
    quick update bikes was on the backburner for a while no funds new job and major doggy surgery was going to sell it off but got talked out of it bill called me a few choice names and spouting stuff like you know how much time ive spent on that you kent or something like that
    and busa dave just said we will sort it no dramas


    this was my turbo rebuild £1000 worth of stiching ouch!!!!





    bill finishing up the mapping when i sort the oil return on the turbo and fit a one way check valve as its to low








    now sorted just waiting for the check valve then i can whip off the turbo and get the oil seals done





    when we got the bike home the bike would.nt fire up changed the battery still no joy
    bikes was running rich so checked fuel pressure electrics bill done a sterling job changed the fuel lines as they needed re-routing all good
    pulled the air filter off that wasent helping fucked so needs replacing
    rigged up the laptop and error was bad tooth pattern talked to sbd who were brilliant sent them the map and he emailed me back with a tweeked map all in 10 mins loaded it back on
    bike starts first time every time
    doing some detail stuff on it over the next couple of months keep you posted

  3. #123
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    thought it was time to update
    first up say hello to henry the thug a white boxer black eye and a mohawk will never replace spart but we had this gap which just had to be filled





    turbo got sorted new seals which were shot and all cleaned up and balanced








    whilst i was at it repainted the engine block and sorted out that crap radiator














    redone the clocks with a decent piece of carbon fiber











    got some more space in the engine bay and changed the standard engine breather with a low profile unit loads of room now





    so with that lot done bike was sent off to tim who mapped the bike problem we had was that the bike was running really rich and on power felt like we had a fueling problem all was checked that we could check busa dave went through it with a fine toothcombe all was good so when tim got it within 5 mins on the dyno sussed the prob tps was wired wrong that sorted bike was mapped and running lovely 230bhp low boost
    still got to map high boost but we need to rewire that part as tim wasent happy with the set up so thats a job for him after summer
    so all thats left for me to do noz bottle powdercoated being done this week new air filter ordered brackets for lights being done this week new lock up clutch on order due next two weeks

  4. #124
    Weekend Warrior
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    Looking great mate! I've got a white boxer too, one brindle ear, she's nuts but I wouldn't have it any other way!

  5. #125
    Weekend Warrior
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    Quote Originally Posted by J7-11 View Post
    Looking great mate! I've got a white boxer too, one brindle ear, she's nuts but I wouldn't have it any other way!

    talk is cheap need photo

  6. #126
    Weekend Warrior
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    Yeah I know... I'm about to change jobs and deleted all my photos off my work computer, had to go onto fb and download them off the missuses photos... A couple of young ones and a more recent one:






  7. #127
    Weekend Warrior
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    mate if we were not half way cross the world id swear they were related the last pic looks like spart my old boxer
    they look the bollox mate

    spart.rip

    with my victorian mastiff







    Last edited by spart666; 27-03-2013 at 05:17 AM. Reason: pics of spart

  8. #128
    Bloke with a smaller stick BANDITROD's Avatar
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    bikes looking good spart

    Glenn Eason drinks and smokes and lends his arse to other blokes

  9. #129
    Weekend Warrior
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    thanks bandit
    you had to go back to thread

  10. #130
    Weekend Warrior
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    some bits done ready next week roll on summer
    new headlight cover and bill put the menu button for the motogadget clocks
    in the back of the headlight nice and discreet





    noz bottle powder coated dident work polished



    lock up clutch turned up today


  11. #131
    Bloke with the stick Gix11's Avatar
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    Very nice mate. Will it be at Warwick for FFUK?

  12. #132
    Weekend Warrior
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    whens that gix

  13. #133
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    FFUK is on Sunday the 16th of June Spart. I'd like to see the Busa up there if ya can make it. I'll be up there with the dyno truck and some of the bikes that didn't make it to Brent Cross last year. I've just had a cracking day at Brands Hatch for the opening round of BSB, good ride there and back, excellent view from the hospitality box overlooking the start line, really nice lunch laid on, and the ZRX1000R ran faultlessly there and back although it did drink fuel rather heavily as Mart and I ragged the bikes mercilessly for almost 300 miles. My neck is sore as fuck now and I'm knackered, the windblast on a naked bike at over 150mph is pretty severe. I'm off to bed for a much needed kip.

  14. #134
    Bloke with the stick Gix11's Avatar
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    Yep, what Bill said.

  15. #135
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    will try to book it off work may need to crash in the dyno van bill@

  16. #136
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    It's only on the Sunday Spart not the Saturday.

  17. #137
    Weekend Warrior
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    lock up fitted just needs the mot now and ready to play








  18. #138
    Weekend Warrior
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    Looking good bud, once it's MOT'd have a ride down to see me with it, and I'll finish off the hi/lo boost wiring for you.

  19. #139
    Weekend Warrior
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    took out the bike over the weekend found that on tickover it was hunting and what sounded like an air leak
    so gave mr bruno a shout had a good look around and found no leaks from the turbo system but what was concerning was throttle body no4 was lifting
    first thoughts bad spark ruled that out then coil breakdown again ruled out as we went through every thing i spoted a spark from the inside of the engine bay dave then investigated and spoted the vapour coming out of the bottom of the throttle body checked the rubbers all fine so somehow i had a hole in the throttle body
    cut a long story short we went looking for a second hand set just so happened dave had a spare set of busa throttle bodys in his garage as you do
    the scary bit was what we found
    1.the hole for the injectors were not drilled out correctly every single hole had damage which someone had sealed with sealent on one side
    and on the other the had used chemical metal to seal and then repainted them
    2. throttle body four was resembling a combustion chamber
    3.even the boots mounting to the engine were silocined it looks like someone tried everything to stop any leaks couldent have been much worse just lucky we caught it in time














    result
    a nice new pair we replaced the boots all the lines the injector holes were already properly drilled out bike started first time all balanced no air leaks not hunting off the road for 24hours many thanks dave



  20. #140
    Bloke with a smaller stick BANDITROD's Avatar
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    fucking hell you were lucky to find that when you did mate

    Glenn Eason drinks and smokes and lends his arse to other blokes

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