View Full Version : frame jig
ozzy1100
15-04-2012, 07:57 PM
a few of you know that i really would like to get into chasse work
i really love old sckool style muscle bikes for want of a better word streetfightered
suspension updated, brakes updated, new stance, 17" rims and mod size tryes etc
also i love steel frames and the thought of the makeing off
so when russ told me about his wacky new plain and the need to jig his swing arm to cut and replace both ends
i jumped at the opp to make the jig.............
well then it starts
well how do i make the thing
well if i have to make that much y not a bit more so i can do other things
well fuck me if i want to fix my zephyr frame and be able to swing at 90 to check head stock alingement
well fuck if i have to do that why not hight adjust so i can level jig
well whats a bigger slot so i can weld sitting or work on it standing
you get the idea
any way its not finished but had a good mate shane around today and we had a great day drinking beer and working on this
i know there are a few that will intrested in this out there so ill post some pics im well chuffed with it so far.
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone310600x448.jpg
just testing with zephyr arm
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone308600x448.jpg
legs
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone304600x448.jpg
hight adjust
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone247600x448.jpg
god i love my lathe :)
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone181600x448.jpg
slides
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone151448x600.jpg
rock hard
15-04-2012, 08:12 PM
Fuck its good when you just get stuck into it..shit hot..keep us posted..talk to Azreal he has already done it, he may be able to give you some help if you need some!
ozzy1100
15-04-2012, 08:43 PM
funny u should say that mate the idea for the slots came from some pics of his
and when he remembers he is sending me a heap of info on design etc
i dont have anywhere near the fab skills he do but ill make do lol
mind u he cant rotate his 360 thats a big lump of steel he has
after the swing arm and i fix my frame or at least see how bad it is and send it off to the pros
im thinking of makeing a swing arm from sratch and in qld its not that hard to get eng as compered to whole frame
Redmohawk
15-04-2012, 09:00 PM
Been thinking hard about something similar myself, where did you chase up the slotted extrusion ? And will they sell cut length instead of a whole 6.5 or 8 m length ?
sharky
15-04-2012, 09:35 PM
'sell' thats a good one lol
fimpBIKES
15-04-2012, 09:40 PM
sick to the power of rad!!!
ozzy1100
15-04-2012, 10:24 PM
fuck off russ lol
red no idea a mate of mine had some left over from a fit out on a line he was contacting to build
so cost me some beer money i know the stuff is dear tho and really rhs like most jigs would work as well
and the same idea would work just as easy
and fimp comeing from the king of rad what can i say
Redmohawk
16-04-2012, 08:29 AM
Is all good found a sorce along similar lines I think .
BANDITROD
16-04-2012, 10:59 AM
i would love to get some details and dimensions off you for that lynton ..myself and a mate tried to have a crack at making an alloy frame for predator a fair while ago but both of us ended up running out of time and its been put on the backburner i kept it quiet all this time cos i didnt want to many to know how i planned to register it lol but it prob wont happen for a while now
ozzy1100
16-04-2012, 11:18 AM
I'll pm my number master blaster
BANDITROD
16-04-2012, 12:22 PM
thanks mate ill give you a bell later
Azrael
16-04-2012, 04:21 PM
funny u should say that mate the idea for the slots came from some pics of his
and when he remembers he is sending me a heap of info on design etc
i dont have anywhere near the fab skills he do but ill make do lol
mind u he cant rotate his 360 thats a big lump of steel he has
after the swing arm and i fix my frame or at least see how bad it is and send it off to the pros
im thinking of makeing a swing arm from sratch and in qld its not that hard to get eng as compered to whole frame
I found your zip drive just a couple of weeks ago under a pile of unpaid bills haha. Ive been meaning to post it back but i wanted to put a copy of a book on building handmade tattoo machines for you and was struggling to find it.
Well i found it, so ill get it in the post first thing tomorrow.
I also put a heap of books on metal fab, lost wax casting and casting metallurgy for ya.
Ill be interested to see what you build with all this brain food, the jigs lookin good mate!
ozzy1100
16-04-2012, 06:44 PM
thanks heap mate and who knows what the fuck will pop up out my fucking brain lol
been out in the shed and knocked out the clamp stops took me a bit to think how to make it work
but very happy with the out come they had to be adjustable as a stop but also work as a clamp this is what i came up with
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone010448x600.jpg
you clamp them down as a stop
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone012600x448.jpg
them slide the clamps in and u done
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone013600x448.jpg
ozzy1100
12-06-2012, 07:37 PM
up date ready to cut russ's arm up
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone023600x448.jpg
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone028600x448-1.jpg
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone026600x448.jpg
sharky
12-06-2012, 08:14 PM
Mmmmm......looks the bollox mate....just hope you wipe clean after you strap ya dirty bitches to it :)
ozzy1100
12-06-2012, 08:59 PM
nar mate reaming is a dif jig lol
RevHead
12-06-2012, 09:23 PM
Clever bugger ,Really nice work.
ozzy1100
02-08-2012, 10:30 AM
right oh got of my arse and spent the day in the shed to finish some mods on the jig and make a start on the front swap of russ's arm and must say the work was worth it.It was piss easy to set his arm up
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone043600x448.jpg
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone046448x600.jpg
then i could take it out and lop off the front sweet
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone054448x600.jpg
now i tried grinding it all back and ened up thinking fuck this ill go with a idea i had when i was makeing the jig
so put it back in the jig changed out to 20 mm pg bar with holesaw if i have to do this again ill change the way i made it and use 25 mm pg bar but it still worked just not as smoth as i wanted
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone055600x448.jpg
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone056600x448.jpg
now i have to machine the new one extend one arm to match and weld it up still a bit to do but its worth it to just be able to drop it into the new bike :-)
BANDITROD
02-08-2012, 02:56 PM
you clever bastard
ozzy1100
02-08-2012, 03:00 PM
thks master blaster
sharky
02-08-2012, 03:03 PM
Oi .....get back out in the shed !!
ozzy1100
02-08-2012, 03:06 PM
fuck off git i have to let it cool before i machine the bearing size, u get yr preaty pics when its fucking done
oh and i hope u sux cock well this is going to cost u lol
ozzy1100
02-08-2012, 04:24 PM
right just got off the lathe, will be taking more off in parts and wish i had of rebuilt the hole saw cutter last night instead of makeing
do with it at 11 pm after a few beers doh its no prob just didnt cut as nice as i wanted too, makes welding not as easy but really just means more work
and i dont like work.........and before u say anything russ i will ingrave i love cock or god forgives me some where u cant take it off lol or even know its there.....
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone078600x448-1.jpg
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone079600x448.jpg
http://i1136.photobucket.com/albums/n493/ozzy1100/lyntonsiphone080600x448.jpg
sharky
02-08-2012, 07:02 PM
You just loved having something 10" long and 2" thick in ya hands all day...
ozzy1100
02-08-2012, 08:00 PM
well yes i love every day with my cock some of us where born blessed u know.......
but yr just pissed cause i make u wait for parts and u dont own a lathe like the cool kids lol
sharky
02-08-2012, 09:09 PM
So you admit you're a wanker then lol
I'm starting to hate you guys who have a lathe in your shed.
Ozz, if you ever run out of room, there's plenty room in my shed. And i'm just down the road now.
ozzy1100
03-08-2012, 07:05 PM
lol that is a big shed jed but plenty of room left in mine for now
and i dont know how any 1 lives with out one
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