Deano's GSXR turbo with f/inj update 20/10/11

[Deano]

quote:Originally posted by Watto

lookin good Deano :D

Re the head cooler takeoffs - are they a custom made part or does Rod know of a place that does em - just curious of course :D


goodridge make em mate

[CBRRRT]

quote:Originally posted by Razorback


quote:Originally posted by latheboy

Nice welds on the plenum dean, the only thing i dont like is the head lights ... Under and over lights are GHEY .... Ill be back on tuesday if you would like me to make some swarf for you, and i need to pick up my stuff from the GP .. sorry bud i forgot all about it..


Sorry but its scientifically proven that under and over lights increase your attractiveness to women by 34% and your testicle size by a further 22%


http://www.austincc.edu/gmarion2/farside.jpg




Super nice bit of kit mate droooool.........

That Gary Larson is one funny fucker. Did you ever see the cartoon with the cave man holding a stone with twigs coming out of it, and a small pebble on the end of each twig? The caption was

“Ugg proudly displays his Swiss army rock”

Fuckin caracked me up :D

[jzbusa]

Well done Deano, looking good mate. Cant wait to see & hear it run.

Lovin your fabrication, & those oil lines rock.

Now youve really got me thinking what to do to the busa !!!

[Booster]

JZ ....If its not blown it sucks ;)

[Deano]

quote:Originally posted by jzbusa

Well done Deano, looking good mate. Cant wait to see & hear it run.

Lovin your fabrication, & those oil lines rock.

Now youve really got me thinking what to do to the busa !!!


good to see you join up mate.

its getting that close now i can smell the tyre smoke.

have done a fair bit since last update. mostly to do with the fuel tank. as i am running a intank pump an filter the tank needed major surgery. just putting the final touches to that and then most of the fab work is done. also mounted my veypor cut off and rewelded the top subframe tags as they were about 5mm to high and the fuel tank was then rubbing against them. have also put the autronic sm4 ecu on order so hoping to see that this side of christmas. oil catch can is half finished.

still to go is the turbo oil drain and scavange system. once that is done i just have to put the final touches on everything, run the vac and pressure lines for wastegate, fuel reg, boost gauge and map sensor, finish the oil lines when the last of the black speedflow fittings arrive and then the huge job of wiring. there is a million other little jobs that will have to be done i no but that is the bulk of it.

and of coarse paint, powdercoat and polishing

if i say it quick it dosn't sound like alot of work.

[BANDITROD]

fuck i have just realised how much more work i have ahead of me oh well its for the greater good i supose

[Deano]

thats right rod, for the greater good

[debaser]

Pics or it never happened. I am currently sorting a blower to fit in the space where the carbs are on mine. Looking at a mini cooper eaton or an amr off a subaru. Still got the garrett for a rainy day.

[Deano]

havn't heard of people having much success with car type superchargers on bikes. hope you prove me wrong though

[debaser]

http://forum.oldskoolsuzuki.info/yabb/Attachments/gsxr1216_04_002.jpg

Simms and Rohm, they built one for a british magazine that was pretty quick, and fast.

I like this as well,
http://forum.oldskoolsuzuki.info/yabb/Attachments/DSC04340_001_001.JPG

[Deano]

it all looks great but didn't they only make 50 sims and rohm kits?

[debaser]

They only made a few I have been told. Now they have parted but rohm is still operating and is the oilcooled guru some say. Rohm Performance Machine is his new business.

[latheboy]

I've read your threat on oldschool debaser, I love superchargers heaps more than turbo's and i will have one the only real problem i think really needs alot of thought is the pulleys... the top pick is great but the top pulley is where my knee would be... shithouse .. And i dont see the point of putting it infront of the motor and having to change the exhaust, if you have to change it you might as well use a turbo...
I dont like the idea of suck through systems as you cant safely have a blow off valve, raw fuel and hot bit mix too well but not between my legs..

Sorry for the threat hijack dawg..

[hyofighter]

debaser what about a sc12 or sc14 supercharger from toyota , i had the sc14 on my turbo et pulsar after the turbo died, ran 13 psi all day on a 1500cc engine and the torque was unreal , there a compact positive displacement blower and the sc12 is even smaller , rebuildable units too usually priced around the $400 the clutch end is easy removed
http://us1.webpublications.com.au/static/images/articles/i1102/110294_5lo.jpg

[debaser]

Sorry deano (hijacking). I will start another thread. Can't wait to see yours finished.

[Deano]

christmas came early this year as my sm4 arrived last week. just gotta lear to talk its language.
luckily i wont be doing the wiring.

http://www.streetfighters.com.au/forum/upload/28777836200664.JPG


last of the speed flow fittings arrived just need one more fitting from banditrod and i have finished the oil cooler lines


http://www.streetfighters.com.au/forum/upload/28777836379637.JPG


the underside of the tank needed major work. running a warlbro 255lp/h intank pump. also using a ryco z200 filter.
the second hatch on the left will have a fitting poking through and that will be the outlet.

the regulator will mount infront of the larger access hatch between the ignition coils.

it is all a bloody tight fit but everything clears and the less hoses outside the tank the less chance of a kinked
hose causing the motor to run lean and fucking everything up

http://www.streetfighters.com.au/forum/upload/28777836240054.JPG


mounted my veypor. drilled a hole in the triple and fed through the wires

http://www.streetfighters.com.au/forum/upload/28777836173956.JPG


still so much to do and no time to do it. the christmas start up deadline will not happen and i am starting the think
that i may even struggle to get it to WSBK or even fools run for that matter.

heres hoping

[Iceman]

You are gunna have to start going home from work sick every afternoon Deano, a man has to have his priorities right. lol

[mr.zxr]

Deano,
with the sm4 you'll need to fit a cam sensor. i had all sorts of issues trying to fit one and then to make it work. i don't know how hard it'll be on the old GSXR. i wanted to run a dowel pin in the end of one the cams but i physically had no room. i ended up running a pick-up coil(crank sensor) off a zx7 and mounted it in the rocker cover. it uses one of the cam lobes as a pick-up. let me know if you need one as i have one somewhere.

[mr.zxr]

oh and dont forget to rubber mount the sm4. they are prone to vibration damage and that is not covered under warranty.

[latheboy]

Tank looks good Deano ... get out into the shed you still have afew hours before xmas...

[Deano]

quote:Originally posted by mr.zxr

Deano,
with the sm4 you'll need to fit a cam sensor. i had all sorts of issues trying to fit one and then to make it work. i don't know how hard it'll be on the old GSXR. i wanted to run a dowel pin in the end of one the cams but i physically had no room. i ended up running a pick-up coil(crank sensor) off a zx7 and mounted it in the rocker cover. it uses one of the cam lobes as a pick-up. let me know if you need one as i have one somewhere.


actually that has been one of the biggest hurdles that i have been trying to get my head arround. i gsxr cam dosn't lend itself to have a trigger adapted to it easily. i originally thourght about the cam lobe but when i email Ian from Autronic about it months ago he was of the opinion that it wouldn't be 'sharp' enough and would give a dodgy signal. if you have been able to get it to work then i guess i cant see why i cant do it. i also was going to use a reluctor pick up from a gsxr (probably much the same as the kwaka one)

did you do the config yourself on your sm4? if so i might need to have a chat to you about that.

thanks for the tip of the rubber mounting

[mr.zxr]

EXBEN put me on to a bloke who set the SM4 up for me. i was also told the cam lobe wouldn't work but it does. it did take a few different sensor types to get it to work. i tried a gsxr1000 cam sensor and it worked but only to about 2500rpm. then the kwaka one worked a treat. i set it up so the gap between the sensor and cam lobe was about 1mm.

[TheBogyman]

Been watching this thread with anticipation, you took on a biggie there mate, and done well, i would love to tackle one, but man o man dont have the clangers for it, cant wait too see it finished, and see what sort of ponys she hammering out the rear wheel, hope everything goes ok from here on in, good luck matey,,,

[pappas]

Deano, did you end up keeping the jig you made for the plennum? Have you thought about producing these and selling them? I'm interested if you are.

[BANDITROD]

email him pappas

[Deano]

yeah mate still got it.
shoot us an email on what you are after mate.

[pappas]

Will do mate.

[opindown]

very impressive

[latheboy]

I heard that he's cracked the shits and pushed it over and burnt it[V] To get so far just to give up... :(

[fimpBIKES]

wha?????????

[jzbusa]

Tell me it isnt so ??

[gibbo]

quote:Originally posted by latheboy

I heard that he's cracked the shits and pushed it over and burnt it[V] To get so far just to give up... :(

Sad to say but apparently true, Deano is a big girls blouse ( pink ) and has thrown a tanty and stamped his feet[V] shamefull really[}:)]

[BANDITROD]

bullshit .......you lot are a pack of shitstirrers ......

[KATO ZX7]

Shitstirring is what us lot are good at!!

Whats going down Deano, are you having any luck??

[gibbo]

Nah Rod, whilst I may be guilty of a little exaggeration, Ivan is a true straightshooter

[BANDITROD]

what...........it aint true surely.......deano cmon mate dont chuck in the towel yet mate ...i know he is just doin a roper dope on us

[gibbo]

In fact , according to Tk he is a muzzle loader[:X]

[Fish]

Noooooooooooooo!!!!!!! say it ain't so!!!

[opindown]

this cant be true.. where is Deano? Deano say it isnt so.....telll em they're wrong!

[latheboy]

I spoke to him last night and he didnt really feel like talking...
I hope he will just put it aside and have a break, when he settle's down i hope he will get straight back into it..

[TurboKat]

Yep, I can confirm that the frustration this whole project has gotten the better of Deano & he's thrown his toys (Turbo, ECU, BOV, etc) out of the pram. [V]
He didn't burn it but he did kick it off the stand & then took to it with a mash hammer, he's calmed down a bit now but is still not a happy camper & hours of merciless taunting from me hasn't helped ;)
He will still be at the Supers though & he may even bring the bike, although don't be surprised if it's an "Iceman Special" (has to be pushed everywhere coz it don't run) :D
Does anyone have a spare Postie bike he could borrow?

[Fight_fan]

Really??? Fark Deano! U were goin so well too! Is there a chance of it makin AFR still?

[Iceman]

quote:it's an "Iceman Special" (has to be pushed everywhere coz it don't run)
Hey! [:0]

[Large]

Having met you lying fucking mehicoons, I reckon Deano's bike has just got best in show in some bumfuck regional tractor, cheese and cake show and you're all hating on him because he's successful

[Weaselman]

dont forget the quilts and doylies

[gibbo]

Word is he has given up on bikes all together, gone out and put a deposit on a volvo [:0]

[Weaselman]

has he booked a sex change too?
Youd need to if your giving up on bikes for a volvo

[latheboy]

Its cut him deep and telling him ill give him $500 for the lot didnt help last night... I was trying to be helpful and make him laugh :D but all i got was:(
But i didnt buy his race bike CHEAP AS BRO ... :D:D going to pick it tommorrow night:D

[CBRRRT]

I think this is building up to something, somehow I thing Large is on the money with this one.

[TurboKat]

quote:Originally posted by Large

Having met you lying fucking mehicoons, I reckon Deano's bike has just got best in show in some bumfuck regional tractor, cheese and cake show and you're all hating on him because he's successful

Slanderous allegations indeed Richard :(
You'll be hearing from my lawyers.

I've just got off the phone to Deano, I was trying to get him to come on here & let the lads know what the story was, unfortunately all I got was a mouthful of drunken abuse (he has hit the bottle pretty hard since the incident)
It was hard to understand him but he said something along the lines of - "Fuck all them scumbag ASF cocksuckers, let 'em try & build their own fucking bastard turbo bike, then they'll know the true meaning of ... (he hung up on me) [:0]
We might need to have a Victorian Deano Appeal. ;)

[pappas]

I call Bullshit!

[gibbo]

A Victorian Deano appeal. Great idea Turbo, I'll kick it of by donating a hair brush[}:)]

[TurboKat]

Pappas reckons you & Latheboy are bullshit artists Gibbo [}:)]

[gibbo]

Yeah but he didn't see the absolute desolation in his eyes, it was like a large part of him had died:(

[BANDITROD]

quote:Originally posted by pappas

I call Bullshit!
x2

[CBRRRT]

I just read this thread from start to finish and no man put so much in to something then flicks a match on it. I'm with you pappas, Rod,

I call bullshit too!

[CBRRRT]

Nope, its bollocks, I bet hes on holiday somewhere and Ivan, you my son are a 48 carat wind up merchant.

[latheboy]

To the none believer's ... You can believe what every you like no matter how wrong you are..
Deano will be back one day ( hopefully not too long ) and will back up the story.
Ill be seeing him tonight when i get the race bike and ill try to get him jump online and have a chat...

[gibbo]

Be gentle with him Ivan, he is in a very bad place right now.

[pappas]

I reckon he's got it running and he hasn't stopped riding since!

What else did he have to do? Finish the tank, wiring and tune SM4?

[TurboKat]

It seems the main cause of Deano's depression was caused by a simple wiring error, aparently he put 1 wire into the very expensive Autronic ECU the wrong way causing the smoke to escape from the unit - which we all know to be bad. Talking to Shano (who did 99% of the wiring) it appears that Deano only had to connect that 1 wire to positive before he fired it up & if he'd done it right we'd all be slapping Dean on the back & giving big congrats now instead of having him on suicide watch.
The ECU is in a million shattered pieces now (like Deano's sanity) & he's agreed to see a trauma councellor to help him through this emotionally distressing time, our thoughts are with him.
His sense of humour has deserted him as well, he DID NOT appreciate the male escort Gibbo sent him or the hourly pizza deliveries that Latheboy organised to cheer him up... Deano -> [V]
Meanwhile, as Latheboy has illustrated, if you're looking for some very cheap GSXR parts, now's the time to <s>kick him when he's down</s> get a bargain, you won't believe the price he sold the racebike for [:0]

[pappas]

FUCK!![xx(][V]:([:0]

[Fight_fan]

Blown ECU! FAARK!

[CBRRRT]

If its true, then rather than go round and fleece the guy, try and talk him into waiting untill his head is straight before he makes a mistake he will regret later.

I dont have a fuckin clue what an ECU is or what it's for, but everything can be fixed, and I'm sure with a bit of help from his mates, he can turn round the problem and get back on track.

We all have our moments dont we.

What is an ECU anyway, and how much does one cost? is it really that bad?

[pappas]

It controls injection, boost and a whole heap of things to make the bike work.

They are about $2k

[BANDITROD]

deano if this is true i am in total shock mate ..chin up ..i feel for ya mate if you need anything give me bell ..

cheers Rod

[zx12argh]

[:o]

[Iceman]

So tell me, after Ivan dynoed it what hp readings did it get?

And what color is Gibbo painting it?

[customfighterer]

these guys are full of it! we want updates!

pics or it never happend!

[latheboy]

I didnt get to dyno it ... we were meant to be tuning it next week.... [V]

I'm going to try and get another ECU as a loaner, i just hope that not too much of the wiring is fried and it'll be an easy fix..
I'm heading down there now, i hope he's a bit happier today..

[BANDITROD]

fuck ...i was just talking to deano this is not bullshit ..he is not a happy man at all ...the ecu is fucked along with half of the loom ....the tank has split from being kicked off the stand and the engines case's on the left hand side are both fucked ...chin up dude if ya need any help let me know

[TurboKat]

I call Bullshit Rod ;)

[BANDITROD]

i am only passing on information that i have been told TK and by they way the phone call went i am sure its true

[CBRRRT]

If he's one of us, and he needs help what about getting some kind of pool going. Put me down for 100 bucks!!!! I can send it paypal or donate to the site, what ever is best for you guys.

[Large]

quote:Originally posted by CBRRRT

If he's one of us, and he needs help what about getting some kind of pool going. Put me down for 100 bucks!!!! I can send it paypal or donate to the site, what ever is best for you guys.


Deano can't convert foreign money, so he asked me to ask you to send it to me

c/o Dan Murphy's
Pittwater Rd
North Manly

[timbo]

Ok you lot i just got off the phone to Deano, And i hate to say it but it's all true. The spark got the better of him and it's all turned to shit, But i do have a postie bike he can borrow for the supers if need be.
Mate the answer in not in the bottom of the bottle,life is not that bad.Soldier on mate.

[KATO ZX7]

Deano, your welcome to borrow my shitfighter at the island (as long as im not on it:))

As long as you dont mind riding a girls bike :D (its a great shade of matt black and there aint no pink bits)

[crazymofo]

deano, every build has a pitfall somewhere along the way, drinking yourself silly is not the answer, soilder on, look forward to the thrill of riding the bike that you built, and that the bike your building is the only one in the world.

as fellow builders, we all have our little trials and tribulations, big or small (im not playing down what has happened either) but, take a step back and detach from it all for a while, put it under a sheet, and leave it be, no point bringing your whole life down on and to a stop for a bike, or for a hobby that your meant to enjoy for that matter.

i, like many would love to see you finish the bike off, however, we would all prefer you, happy, safe and enjoying your life and bikes, if that means stopping the project, im sure everyone would back you up on the decision.

cheers.joe.

[Deano]

fuck en hell. i turn my back for 5 bloody minutes and look what happens, my build thread turns to shit.[xx(]

for all those intrested all the smoke is still inside the places that it should be and a full update will be posted within the next few days.

so you can all stress less and look forward to hearing the birth of a new urbo gixxer into the arms of the ASF family[:p].

sorry to burst your bubble ivan i no how proud you were of the direction that this thread was heading;)

[TurboKat]

Fuck Ivan, so you WERE bullshitting all along [:0][:0][:0][:0][:0]
YOU should be ashamed of yourself !!! :D






hehehehe.

[BANDITROD]

ahhh the instigator speaks ;)

[KATO ZX7]

Can you feel the love ???

[crazymofo]

fucking cunts, the lot of yas!

cheers.joe.

[BANDITROD]

i plea insanity

[Large]

quote:Originally posted by TurboKat


quote:Originally posted by Large

Having met you lying fucking mehicoons, I reckon Deano's bike has just got best in show in some bumfuck regional tractor, cheese and cake show and you're all hating on him because he's successful

Slanderous allegations indeed Richard :(
You'll be hearing from my lawyers.

&lt;lots of absolute bullshit&gt;


Vexatious Litigation!!

[:p]:D

[latheboy]

HEHE .... i couldnt help myself and it was a good laugh, then it grew into a monster.... Yup i'm a cunt and i love you all too ...
;):D
I was going to call it but Mr. Dean got in first..

ALL IS WELL AND GOOD WITH THE TURBO BIKE......

[jzbusa]

Bastards .... i believed it cos i didnt see him at work the other day, thought he must be still drunk !

Bastards

[Gix11]

So it will still be at the AFR taking on Judge and T713 then?? It better be! This thing is more anticipated than flying bikes from the future.

[Deano]

yes at this stage mate. gotta get the bastard running and tuned first before i even think about paint and the detail.

[Gix11]

Have you seen Ben's 8 4 8 bike? You're going to need some go-fast-skin-tight-leathers mate. I'm sure Turbokat can sort them out from his collection.

[BANDITROD]

i wouldnt risk wearing TK's leathers you wouldnt know where they have been prob on his knees at turn one at the island i suspect ;)

[Deano]

will see how we go. stay tuned over the next couple of days

[BANDITROD]

tuned in i am mate

[Deano]

just took 4 steps backwards tonight after dropping a stainless cap head down the cam chain tunnel.

having all sorts of problems getting the subframe rods to seal. the welds just fill with pin holes. looks like i will have to grind half it away and start again. starting to wear thin i tell you

[latheboy]

NOOOOOOOOOOO
dude you need some sleep....

[Deano]

tell me about it. the last 3 weeks i have been running on about 5 hours of sleep a night. not good but hopefully tonight she might make some noise.

[Iceman]

Don't worry about it Deano, I've been living on 5 or 6 hours sleep a night for about five years now and I turned out just fine. lol

And remember, video or it never happened.

[BANDITROD]

shit deano no good mate i hope it all goes well for ya mate

[Deano]

just hit a slight snag, 2 fuel leaks and no clutch pressure plate means the oil pump dosn't spin over as it runs off the back of the clutch basket.

[fimpBIKES]

shit mate, but keep at it

people tell me that sooner or later the list of things that can go wrong ends
and the stupid grinning begins :D