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Thread: Exhaust header repair

  1. #1
    Pizza delivery boy/girl
    Join Date
    Nov 2013
    Location
    Sydney
    Posts
    54

    Exhaust header repair

    Riding down the freeway at 120kph yesterday and an object appeared from under the car in front. I couldnt take evasive action and the object was flung up from my wheel, damaging the header. The dent is approx 35mm long, 5mm deep, and the split itself is approx 12mm long. I am wanting to know if it is possible to repair it? Even if welded, will the dent disrupt flow causing any loss of power etc? I would just go ahead and fit new headers, but my muffler is welded on to the headers as it is a custom set up, and I also have them wrapped. I would like to avoid replacing them completely if I can!
    Attached Thumbnails Attached Thumbnails 20140722_152255.jpg  

  2. #2
    Tyre destroying, mad bastard menace
    Join Date
    Sep 2010
    Location
    Gixerville....
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    2,354
    If it's metal it can be welded, personally I wouldn't be too worried about loss of flow for a small dint/tear like that.

  3. #3
    Aussie Streetfighter Hooligan
    Join Date
    Dec 2004
    Location
    Brissy, QLD, Australia.
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    7,146
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    Same here.
    Weld it up and forget about it.

  4. #4
    Tyre destroying, mad bastard menace
    Join Date
    Apr 2007
    Location
    Usa
    Posts
    4,858
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    1
    weld that and move on

  5. #5
    Pizza delivery boy/girl
    Join Date
    Nov 2013
    Location
    Sydney
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    Phew! Just when I was about to break out the tissues!! Cheers kents.

  6. #6
    Bloke with a smaller stick
    Join Date
    Jul 2005
    Location
    Benalla, Victoria, Australia.
    Posts
    5,765
    You're probably lucky it hit your bike, imagine what it would've done to your leg....
    "It's the eighties and I'm down with the ladies"

  7. #7
    Pizza delivery boy/girl
    Join Date
    Nov 2013
    Location
    Sydney
    Posts
    54
    The photo doesn't do the gouge justice! If it hit my foot it would have broken it for sure!

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