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EXBEN
16-06-2008, 11:35 PM
Ok so here's my little side project.
After Casino I got all keen to build a drag bike although funds arent allowing an all out weapon at the moment plus I want to see how quick/fast I can get a sub 1000cc bike to go on a budget, since I had a spare ZX9R engine & frame lying around I thought this would be an obvious choice.
The plan is to build an 8 second bike without spending more than 8 grand (actuall cash outlay since deciding to do this). To make this happen I needed to scavenge around the workshop & see what parts I could scrounge up then spend the money in the right areas to make it fast.

The frame had seen better days. It was actually in my workshop fire a couple of years ago although it only got smoke damaged & covered in shit. I put it in storage & thought I'll use that one day. That was lucky hey.....

http://www.streetfighters.com.au/forum/upload/77016969894578.jpg


I also found my original forks from the Bitza (ZXR750 Back when it had a fairing)).
They were in bits in a box so I took the opportunity to shorten them,I also found that I didn't have an original stem for the clamps but I found a GSXR one in another box along with some near new bearings, a spacer was made & they matched up nicely. Then everything was coated in some Rattle can matt black.......

http://www.streetfighters.com.au/forum/upload/770169698103322.jpg

Next up I figured I'd need a stretched arm but an aftermarket one was out of the question so I thought I'd make up some extensions & weld them into the original arm. I wanted 12 inches over but the piece of ally I found (left over from another job) only allowed 10 inches.......oh well that'll have to do, so I stuck it on the trusty mill.............
http://www.streetfighters.com.au/forum/upload/770169698187817.jpg

& made some of this.............
http://www.streetfighters.com.au/forum/upload/770169698179653.jpg

& two of these........
http://www.streetfighters.com.au/forum/upload/770169698155284.jpg

I also bashed out some dents on the frame & welded on some lugs to re-attach the previously removed subframe.
Then it also got the matt black treatment.....
http://www.streetfighters.com.au/forum/upload/77016969869857.jpg

I also found a GSXR shock in my workshop search & figured it could be made to fit nicely. Oh & I added a brace to the arm too.
http://www.streetfighters.com.au/forum/upload/770169698121744.jpg

Jockney Rebel
16-06-2008, 11:42 PM
fuk me ben ur shit is better than my good stuff ...lol this ll be good ..

EXBEN
16-06-2008, 11:46 PM
A search round some forums netted a second hand tank & some bodywork
I also found some clipons in another box in my workshop( originally off my TL) modded to fit.........sweet.
Then Stu & I struck a deal for the wheels off his ZX10R, some spacers were made & I now I have a roller......
http://www.streetfighters.com.au/forum/upload/77016983099143.jpg

HueyonaBlade
16-06-2008, 11:47 PM
This is bullshit m8 [:I] Your raw talent , coupled with an extensive collection of pieces that are in you shop for a rainy day . The bloody thing looks amazing already and its not even a rolling chasis yet. I definately know why Im a linesman and you a bike designing and building guru ..........Life is just unfair sometimes[V]

HueyonaBlade
16-06-2008, 11:48 PM
corection , bike is in a rolling chasis now!........DOH!

EXBEN
16-06-2008, 11:58 PM
Thanks fellas but this really is one to be viewed at speed.;)
How's it go... Good from a far but far fro.................

EXBEN
17-06-2008, 12:14 AM
Now for the fun stuff GT 2876 turbo (good for 450+hp but Im not aiming for anywhere near that), Tial 38mm external wastegate (thanks ebay), & flanges
http://www.streetfighters.com.au/forum/upload/770169830105767.jpg

S/hand Intercooler (thanks booster) & air/co2 shifter ( made up of second hand & new parts), GSXR750 Throttle bodies (thanks Balakov) WRX injectors sard regulator & walbro pump (thanks ebay)
http://www.streetfighters.com.au/forum/upload/770169830133894.jpg

Im using standard pistons that have been HPC coated (aftermarket would be nice but it's not in the budget)
http://www.streetfighters.com.au/forum/upload/77016983061765.jpg

FIGHTERMC
17-06-2008, 12:20 AM
is looking good so far Ben
will be the dogs when finished
i'm sure.

hyofighter
17-06-2008, 01:21 AM
that project is wicked , so wicked that it inspired me and i went to my shed and after scabbing around all i found was some empty rum cans and all i could make was a pile !!!

Fight_fan
17-06-2008, 07:40 AM
Its cool Hyo! Its a start mate!
Nice work Ben! Itl be killer when its finished no doubt!

Stocky
17-06-2008, 07:57 AM
Hey, nice work.

Can you do me a favour and tell me the actual internal size of those throttle bodies please mate ?

Booster
17-06-2008, 08:20 AM
Looking real good Ben, can't wait to see the next installment :)

Lucas
17-06-2008, 08:27 AM
I'm sure it'll end up a "showroom quality" budget build too:D Be keeping an eye on this thread.

Hyo, I wen't to my shed and all I found was a socket set and some bars Ben just send down (Cheers Ben and Si). At least you had empty rum cans.

17-06-2008, 09:12 AM
A budget build...I like it. The progression from getting on the track to getting tuned for the track should be interesting especcially if it's going to be anywhere near 450hp

hooligan
17-06-2008, 03:28 PM
Did you have a little conversation with yourself? Geez, i need a ....
Really? I just happen to have one upstairs.

Bet it was easy to talk yourself into a turbo, too.:)

EXBEN
17-06-2008, 03:37 PM
;)

Gix11
17-06-2008, 03:48 PM
For a second there I thought those were my forks and I'm thinking what else has he found lying around!!?? So it's under way then mate? Keep it coming (in between other more important jobs of course....:D) - yes. A smiley.

BANDITROD
17-06-2008, 06:58 PM
very nice work ben as always good luck i hope you can acheive your goal mate

chopaweeza
17-06-2008, 07:19 PM
If I knew you were after a tank I'd have given you the ZX9 one I have in the shed. Oh well. Great start Ben and knowing you it will scream

Iceman
17-06-2008, 07:32 PM
Nice work Ben. If I was to put all the parts in my shed together, I'd have a 81 z250 with a gs frontend and rf900 screen:(

ozkat
17-06-2008, 08:07 PM
Nice work as usual Ben. Hopefully see you at SCG sometime.

zx12argh
17-06-2008, 09:07 PM
quote:Originally posted by Gix11

For a second there I thought those were my forks and I'm thinking what else has he found lying around!!?? So it's under way then mate? Keep it coming (in between other more important jobs of course....:D) - yes. A smiley.


Wow - for this to warrant a si smilie its got to be impressive!

I wish I had half the shit you just have "lying around"

I dont suppose you have an 05 12r front end with radial brakes just sitting gathering dust do ya ;)

So will you be bringing three toys to the fools run next year?

EXBEN
17-06-2008, 09:25 PM
quote:So will you be bringing three toys to the fools run next year?
Fuck I hope not.

chopiesel
17-06-2008, 10:36 PM
YOU CAN DO IT

http://twitchfilm.net/pics/rob-schneider.jpg

pappas
18-06-2008, 09:34 AM
^^^^ Love it! Too funny!

zx12argh
18-06-2008, 12:44 PM
Bwaaa AHAHAHAHAHAH!!!

WATEVR
18-06-2008, 09:19 PM
those 04 zx10r wheels are some of the nicest factory wheels made i reckon, whole bike looks like its going to be fun mate!!

had any luck trying to move either the Judge or Venom?? tyre kickers at the least? and people buy those wanker choppers that are only good for display...very sad!!

Fish
19-06-2008, 08:32 AM
That's cause bikes that actually go, stop and turn are scary. They can't blame the bike for thier own shit performance.

zx12argh
19-06-2008, 12:13 PM
Thats why I reckon the american chopper scene is so huge. Any wannabe cruiser can go in an buy one - the lack of power and handling isn't going to turn around and bite them.

Lucas
19-06-2008, 12:36 PM
Still, sliding a $50000 bike down the road cause you too busy checking out your reflection in car windows is a pretty big bite in the arse[:p]

(I think) the Seppo Chop scene is so big purely for the image. Got all these wannabe part time hard-arses. They can (pretend to) act 'ard as fuck while they're scooting about on their chrome stallions but they walk through the front door at home and turn into a metrosexual faggot in babypink shirts with popped collars and jeans with fucking whiskers on thir pussy's!!!!


They are just older, cashed up, settled down versions of these middle class fuckwit kids trying to play the part of seppo gangstars but in reality are nothing more than little white trash cunts that drug(Some dirty cunt drugged my wife last weekend while she was out with friends) and rape chicks, steal cars and bikes and generally fuck with who ever thay can. Balls like footballs when they have 15 mates behind them rocking with knives and shit but come across one on his own and he'll piss his pants and cross to the other side of the street to avoid eye contact.

Nonsense rant over

Jay_G
19-06-2008, 08:03 PM
What sort of ballpark figure is someone looking at price wise to come off the street with a swingarm and get it extended like that without paint? is the bracing required due to the extra length and basicly a butt weld or is it a nice to have?

miniman1
20-06-2008, 05:05 PM
^^^^^ Good question, Ill be in the market for a modded swinger for my next bike :)

EXBEN
20-06-2008, 08:31 PM
quote:Jay_G Posted - 19 Jun 2008 : 20:03:55
--------------------------------------------------------------------------------
What sort of ballpark figure is someone looking at price wise to come off the street with a swingarm and get it extended like that without paint? is the bracing required due to the extra length and basicly a butt weld or is it a nice to have?
Lucas Posted - 19 Jun 2008 : 12:36:55


Around $800-$1000 depending on the arm, for anything over about 6" extensions, I'd use a brace because you start getting a bit of leverage at that length so it's nice to have a bit of extra support.
If you look at the photos you'll notice I step the extension so it fit's snugly up inside the arm for extra support.

EXBEN
20-06-2008, 08:36 PM
quote:WATEVR Posted - 18 Jun 2008 : 21:19:17
--------------------------------------------------------------------------------
those 04 zx10r wheels are some of the nicest factory wheels made i reckon, whole bike looks like its going to be fun mate!!

had any luck trying to move either the Judge or Venom?? tyre kickers at the least? and people buy those wanker choppers that are only good for display...very sad!!
Both are still for sale Asking $55000 for Judge & Venom is a bargian at $22500ono[:0]with 12 months rego.

zx12argh
20-06-2008, 11:25 PM
Hey ben - just curious over the mile what top speed did the judge see?

greg mulligan
20-06-2008, 11:44 PM
ben need advice ill supply note pad and bireo

EXBEN
21-06-2008, 11:40 PM
quote:zx12argh Posted - 20 Jun 2008 : 23:25:51
--------------------------------------------------------------------------------
Hey ben - just curious over the mile what top speed did the judge see?
The gearing is pretty low so only 275, it starts getting hard to hang on at that speed anyway.

qickdraw
23-06-2008, 03:05 PM
Fark, anyone would think you didn't have any work to do or something!

Those customer bikes finished yet, or wot (especially the sexy black-10R!)?

Ross_247
23-06-2008, 03:46 PM
fark me..

cant wait to see that on the strip at next years run

[:p]

Jay_G
03-10-2008, 11:38 AM
Is this still progressing?

EXBEN
03-10-2008, 09:27 PM
It's a slow old process at the moment, customers bikes keep getting in the way :(

Weaselman
03-10-2008, 09:30 PM
damm customers... think they could have a little consideration

EXBEN
20-10-2008, 10:26 PM
I got some time over the weekend to finish getting the motor back together & in the frame. Then I modded the K5 throttle bodies to fit.
It was quite an easy mod, just a couple of 10mm spacers reqd between the center two & they fitted straight into the original rubber manifolds.:)

http://www.streetfighters.com.au/forum/upload/495467883114069.jpg

EXBEN
20-10-2008, 10:33 PM
Then I started welding up the steam pipe exhaust manifold, it proved to be a bit of a headache because I wanted the turbo to sit as high as possible so I wouldn't need a scavenge pump, but the its a big mutha of a turbo so it took a few go's at tacking it in the right spot.
Here's the manifold partly finished.

http://www.streetfighters.com.au/forum/upload/49546788366966.jpg

EXBEN
20-10-2008, 10:34 PM
& here it is all finished & fitted.Everything just fits, I was having issues getting the oil filter off when the turbo was fitted then I found that a Honda CBR filter screwed straight on & was about 10mm shorter, Sorted;)

http://www.streetfighters.com.au/forum/upload/495467883111651.jpg

EXBEN
20-10-2008, 10:41 PM
I also machined the back of the turbine housing off because Im using an external gate.

http://www.streetfighters.com.au/forum/upload/495467883101566.jpg

CBRRRT
20-10-2008, 11:01 PM
I'm amazed at the tools you blokes have in your workshops, if you saw the shit I work with you'd laugh. No wonder you guys turn out such high end stuff, I'm envious as fuck.

Top build matey!

fimpBIKES
21-10-2008, 01:30 AM
nothing like going at it to get it done

if anyone can do this its you ben!

Booster
21-10-2008, 07:46 AM
Nice job on the header, most won't appreciate just what it takes to get those cuts right and how much things move when welding..
Not much to go Ben

EXBEN
21-10-2008, 08:47 AM
This is the first steam pipe manifold I've done & Im amazed how forgiving it is compared to stainless,it doesn't shrink nearly as much, & as for the extra weight well ...........a bit more weight over the front can't be a bad thing can it.:)

Fish
21-10-2008, 09:46 AM
quote:Originally posted by EXBEN

as for the extra weight well ...........a bit more weight over the front can't be a bad thing can it.:)


Ain't that the truth. Then you just got to deal with trying to find traction with all the power you'll be running. Street tyres or slicks Ben?

zx12argh
21-10-2008, 01:01 PM
Woohoo an update!
Noice - jeez you make a guy jealous with your fabrication skills mate.

JackTar
21-10-2008, 06:03 PM
quote:Originally posted by ozkat

Nice work as usual Ben. Hopefully see you at SCG sometime.


Why would he want to take it to the Sydney Cricket Ground Shayne? :D

Bring on the flames.

Great work Ben.

Booster
21-10-2008, 07:19 PM
quote:Originally posted by EXBEN

This is the first steam pipe manifold I've done & Im amazed how forgiving it is compared to stainless,it doesn't shrink nearly as much, & as for the extra weight well ...........a bit more weight over the front can't be a bad thing can it.:)

I think its 50% less shrinkage mild steel compared to 304 or 316.

EXBEN
21-10-2008, 07:56 PM
Oh & I used Steel Tial 38mm wastegate flanges as header flanges, just had to elongate the mounting holes a bit & they were perfect.;)

EXBEN
08-11-2008, 07:49 PM
I got a bit more done on the bike over the last couple of weeks.
I mounted the intercooler & worked out the plumbing.

http://www.streetfighters.com.au/forum/upload/554827724108264.jpg

Weaselman
08-11-2008, 07:49 PM
huuuuuuuuuuuuge

EXBEN
08-11-2008, 07:50 PM
I had to modify the compressor outlet to clear the rad.

http://www.streetfighters.com.au/forum/upload/55482772496715.jpg

Weaselman
08-11-2008, 07:55 PM
more huuuuuuuuuuuuuuuuuuge

bet you did that before large came over and clogged up the place

EXBEN
08-11-2008, 07:55 PM
Im going for the zoomie look with the pipes[8D]
These should shoot some flames.;)

http://www.streetfighters.com.au/forum/upload/55482772462273.jpg

Jockney Rebel
08-11-2008, 08:21 PM
the mad prof s at it again ...ben u need a white coat ,a mate called igor and a evil stare lol

Large
08-11-2008, 09:16 PM
quote:Originally posted by Weaselman

more huuuuuuuuuuuuuuuuuuge

bet you did that before large came over and clogged up the place


I don't clog...I add to the atmosphere.[8D]

sharky
08-11-2008, 09:18 PM
quote:I add to the atmosphere
More like the destruction of the ozone layer [:0]

Large
08-11-2008, 09:29 PM
You are the wind beneath my wings.

You are the cheese beneath my griller

You are the marhmallow under my 20kt Nuke :D

Weaselman
08-11-2008, 09:33 PM
crispy

Deano
08-11-2008, 09:54 PM
looks great mate.

gunna be ready for fools run next year?

sharky
08-11-2008, 10:06 PM
quote:You are the cheese beneath my griller
Wicked mate..I was just sitting here with the munchies and wondering what to eat....Cheese and vegemite on toast [:p]

EXBEN
08-11-2008, 10:12 PM
quote:Deano Posted - 08 Nov 2008 : 22:54:24
--------------------------------------------------------------------------------
looks great mate.

gunna be ready for fools run next year?
That's the plan.
I hope to have it running at christmas.................................we'll see..

zx12argh
08-11-2008, 10:25 PM
quote:Originally posted by sharky


quote:You are the cheese beneath my griller
Wicked mate..I was just sitting here with the munchies and wondering what to eat....Cheese and vegemite on toast [:p]

You are officially an aussie with those taste buds mate.

Jockney Rebel
08-11-2008, 10:35 PM
peanut butter and cheese on toats

Deano
09-11-2008, 08:32 AM
what is the coating on the headers mate?

EXBEN
09-11-2008, 09:03 PM
VHT 1500degree rattle can black.....................cheap & nasty but it works quite well.

Deano
09-11-2008, 09:19 PM
intresting

miniman1
09-11-2008, 10:55 PM
Cant wait to see this thing finished and in action!!!

HueyonaBlade
10-11-2008, 11:44 AM
But are we still on BUDGET[?]

qickdraw
10-11-2008, 11:48 AM
quote:Originally posted by EXBEN


quote:Deano Posted - 08 Nov 2008 : 22:54:24
--------------------------------------------------------------------------------
looks great mate.

gunna be ready for fools run next year?
That's the plan.
I hope to have it running at christmas.................................we'll see..


I'd like to have my bike running by christmas too ..................we'll see..:D

Ross_247
10-11-2008, 11:55 AM
Hollly Fuk, look fowared to hearing that thing down the strip [:p]

EXBEN
10-11-2008, 09:25 PM
quote:HueyonaBlade
Power Hungry, Law Disregarder



728 Posts
Posted - 10 Nov 2008 : 12:44:08
--------------------------------------------------------------------------------

But are we still on BUDGET

--------------------------------------------------------------------------------



Yes, I'm still under $7000 so far with all the big purchases done.
I've been very frugal with this build. I've even been scrounging in the stainless scrap bin for bit's of pipe for the dump pipes.

Razorback
11-11-2008, 12:21 PM
Sell me your brain Ben!!

miniman1
12-11-2008, 09:53 PM
Who did u use to ceramic coat the pistons??

loving this build mate, keep up the good work

EXBEN
12-11-2008, 09:59 PM
HPC, about $150 delivered.

rock hard
13-11-2008, 08:57 PM
nice work ben,when do you get any spare time,trouble is you make it look easy all the best. morry

EXBEN
14-11-2008, 07:47 AM
I last had some spare time in 1998 before I had my own business & before I was married with kids.[:o)]

Guile
14-11-2008, 09:24 AM
quote:Originally posted by Razorback

Sell me your brain Ben!!



quote:Originally posted by EXBEN

about $150 delivered.


was that the answer to that question or the one about the pistons?

slip
14-11-2008, 10:23 AM
Hey ben - Matte black on frame/swingarm. Is it paint or powdercoat?

EXBEN
15-11-2008, 06:52 PM
rattle can black;)

slip
16-11-2008, 01:30 AM
Now that's commitment to budget. How does it tend to hold up?

EXBEN
16-11-2008, 08:23 PM
It'll do on a drag bike, I still preped it by sandblasting & etch primer.

slip
16-11-2008, 11:49 PM
Nice one. Digging the routing of intercooler pipes. Very tidy build all round, nice to watch the progress of quality work.

WATEVR
13-02-2009, 05:46 PM
whats happening ben, any more progress??

NakedTurboBusa
13-02-2009, 09:39 PM
mmmmmmmmmmmmmmmmmm getting very very close to 8 grand........

EXBEN
13-02-2009, 10:18 PM
What do you mean.......I've at least got $150 left in the kitty:D

EXBEN
13-02-2009, 10:50 PM
Ok up date time. Ive been flat out with customers bikes so progress has been a bit slow, but I've managed to get a few late nights work in. Im still working on having it ready for fools.........I hope.
I've made a few parts on the new CNC which has helped a lot.
Heres the lockup clutch, it's only a single stage but it should be ok for now.
http://www.streetfighters.com.au/forum/upload/604340614351876.jpg

EXBEN
13-02-2009, 10:53 PM
of course this required a clutch cover spacer which proved to be more of a pain to make than the lockup itself.

http://www.streetfighters.com.au/forum/upload/604340614313131.jpg

Weaselman
13-02-2009, 10:56 PM
i suspect some magic power drill work there

EXBEN
13-02-2009, 10:59 PM
I've also made a start on the plenum. I machined a plate that clamps to the Throttle bodies out of 25mm plate, & the rest will be made out of 4mm, Im anticipating High boost levels so I don't want any issues, 4mm plate is probably overkill but at least I'll know its strong...........plus it's all I had liying around.;)
http://www.streetfighters.com.au/forum/upload/604340614138353.jpg

EXBEN
13-02-2009, 11:01 PM
It's not quite done yet, but I should finish it tomorrow. I also adapted the ZX9 throttle cables to work with the GSXR throttle bodies.

http://www.streetfighters.com.au/forum/upload/604340614137406.jpg

EXBEN
13-02-2009, 11:05 PM
I'va also made an undertray out of 2.5mm ally ( also what was lying around) with a battery tray & mount for the computer.

http://www.streetfighters.com.au/forum/upload/604340614374926.jpg

EXBEN
13-02-2009, 11:15 PM
I had the motor out to do a couple of mods so I took a gratuitous
turbo shot while I was at it.[8D]
http://www.streetfighters.com.au/forum/upload/604340614325924.jpg

BANDITROD
13-02-2009, 11:25 PM
lookin good mate and thanks heaps for the help the other day if it wasnt for that call i would have missed out on an awsome weekend